In the pharmaceutical manufacturing industry, ensuring the purity and integrity of each tablet during counting and filling is a critical challenge. At Pharmapack, we have developed solutions that address these challenges directly. Our tablet counting and filling machine is designed not only to improve production efficiency but also to maintain strict quality standards for every batch of tablets processed.
Advanced Identification System for Tablet Purity
We understand that broken or defective tablets can compromise the quality of a final product. That is why our tablet counter machine integrates an intelligent identification system to automatically detect and reject damaged tablets during the counting process. This system uses multiple modular channels to separate tablets accurately and prevent overlapping. By incorporating real-time monitoring and fault diagnosis, we can ensure that only fully intact tablets move forward in the packaging line. This reduces the risk of contamination and enhances the reliability of our filling operations.
Modular Design for Efficient Counting and Filling
Our Pharmapack tablet counting and filling machine is built with a modular design concept, which allows flexibility from one to multiple modules, depending on production requirements. Each module operates independently, enabling the simultaneous counting and filling of bottles without stopping the production line. This continuous motion reduces downtime and increases throughput, making it easier for our clients to meet high-volume demands efficiently. The modular approach also allows quick adjustments to different bottle sizes and tablet types, providing versatility across production lines. Additionally, the design simplifies cleaning and maintenance, ensuring that the machine remains hygienic, fully compliant with GMP standards, and consistently reliable for long-term operations.
Ensuring Accuracy and Compliance
Accuracy is essential when dealing with pharmaceuticals. The tablet counter machine features a servo-controlled system that minimizes mechanical wear and enhances precision during counting. Coupled with an automatic bottle rejection mechanism, this ensures that only correctly filled bottles proceed, maintaining uniform dosage across the production line. At Pharmapack, we adhere to international quality standards, including CE, UL, GAMP, and FDA (CFR21), so our clients can trust that their products meet regulatory requirements.
Conclusion
We at Pharmapack believe that maintaining product integrity is as important as achieving high production efficiency. Our tablet counting and filling machine combines intelligent identification, modular flexibility, and precise control to provide a reliable solution for pharmaceutical manufacturers. By automatically rejecting broken tablets and ensuring accurate filling, our equipment supports consistent quality while optimizing operational efficiency. We are committed to offering turnkey solutions that integrate seamlessly into existing production lines, helping our customers achieve both productivity and quality goals.