In the highly competitive pharmaceutical industry, medicine safety and quality assurance are paramount, as any product defect can impact the integrity of the medicine. In this process, automated detection technology has gradually emerged as an indispensable ally for pharmaceutical companies. In this article, we will delve into the operation principles, features, significance, and the crucial role of automated leak detection machines in enhancing pharmaceutical packaging quality, improving production efficiency, and ensuring compliance with regulatory standards.
Currently, the pharmaceutical industry faces multiple challenges in automated detection, including accuracy, flexibility, and efficiency issues. In response to these challenges, Pharmapack has introduced the Automatic Leak Detection Machine LFIV-25, an avant-garde device utilizing vacuum decay technology for non-destructive leak testing of pharmaceutical bottles. This advanced apparatus accurately identifies potential leakage points on bottle bodies and caps and automatically rejects defective products, ensuring the safety and effectiveness of pharmaceuticals. With a detection capability extending to leaks of 10 micrometers and above, the LFIV-25 provides an innovative pharmaceutical quality control solution for inspecting medicine container bottles.
It is noteworthy that the LFIV-25 is primarily designed for the air-tightness testing of bottle sealing quality and the air-tightness testing of bottle body and other qualities. Simultaneously, it is applicable for leak detection in solid and liquid bottle packaging. Liquid leak detection primarily focuses on identifying potential leaks in the upper unfilled portion of the bottle body.
Operating Principle of Automatic Leak Detection Machine LFIV-25
The main stage in pharmaceutical packaging is to ensure the integrity and safety of products. To achieve this, we have implemented an advanced automated leak detection mechanism, involving the continuous conveyance of various bottle molds to the LFIV-25, such as granule medicine bottles, vial bottles, or lyophilized medicine bottles. In this process, the module above the inspection machine descends, securely sealing the medicine bottle within the chamber and laying the foundation for subsequent inspections.
Throughout this process, the transportation of medicine containers undergoes a series of precise steps, including "vacuum extraction—pressure maintenance—differential pressure sensing feedback." Through a highly sensitive detection system, we can determine whether there are leaks in the bottle body and cap, ensuring the high quality and safety of the products.
For those products that do not pass the inspection, the automated leak detection mechanism facilitates automatic rejection, ensuring that only products meeting the standards proceed to subsequent production stages.
The LFIV-25 is capable of inspecting pharmaceutical bottle packaging across 2 specifications:
Solid Bottle Packaging:
1) Plastic bottle packaging (for pills, tablets, capsules, powders, etc.)
2) Lyophilized powder (as in vial bottles)
Liquid Bottle Packaging:
1) Unfilled plastic bottle packaging (for suspensions, oral liquids, etc.)
2) Unfilled vial bottles
Advanced Features of Automatic Leak Detection Machine LFIV-25
1) LFVI-25 is a non-destructive detection product with unique patented technology characterized by the following features:
2) Capable of detecting any defects and leaks in the solid or liquid bottle body, including minute pores.
3) The machine's maximum stable speed can reach up to 250 bottles per minute.
4) Fully automatic, high-speed, and precise non-destructive comprehensive leak detection with automatic rejection of non-compliant products.
5) Reduces leak detection costs while enhancing accuracy and efficiency.
6) Archives and maintains historical data (production, testing, events, alerts), which can be downloaded and saved in a documented form.
7) Real-time display of raw data and statistical information.
8) Real-time display of leak detection process charts.
9) Production processes and detection procedures comply with GMP and ASTM F2338-09 requirements.
At Pharmapack, following the standard of quality control in the pharmaceutical industry is at the core of our operations. The LFIVF-25, with its advanced vacuum decay technology and meticulous leak detection process, introduces an innovative solution for pharmaceutical leak detection. For further information, we invite you to explore the official website of Pharmapack.
Related Articles:
Pharmapack's New Product Lineup: Redefining Pharmaceutical Quality Control
The Precision and Efficiency of Pharmapack's Powder Filling Machine
Choosing the Right Pharmapack Capping Machine for Your Pharmaceutical Needs