Model | LFU-25C |
Max. output | 250 bottles/min |
Bottle Size Range | Round bottle: Ø25~ Ø98 mm Square Bottle: 25~98 mm |
Altura: 45~200 mm | |
Power Supply | AC 220V, 50~60 Hz |
Wattage | 2.5 KW |
Atmospheric pressure | 0.5~0.7MPa |
Air Consumption | 100 L/min., clean air |
Measurement(L×W ×H) | 3050 mm×1220 mm×1720 mm |
Weight | Aprox. 660 kg |
WORKING PRINCIPLE
How the LFU-25C Automatic Bottle Unscrambler Works
The LFU-25C automatic bottle unscrambler machine automatically feeds, orients, spaces, and transfers bulk bottles into an upright position for the next packaging process. The bottle unscrambler machine principle is based on controlled feeding, pre-sorting, bottle orientation, spacing, and stable downstream transfer.
1. Bottle Loading & Feeding
Bulk bottles are manually loaded into the hopper (A). An elevator then continuously transfers the bottles to the positioning station (B), reducing the need for manual bottle arrangement.
2. Pre-Sorting & Orientation
At the positioning station, the pre-sorting disc and flexible paddle wheel (C) guide and orient the bottles before they enter the conveying section. This allows randomly loaded bottles to be organized into a controlled flow.
3. Bottle Clamping & Spacing
The oriented bottles are transferred to the moving clamping belt (D). They then enter a second, faster-moving clamping belt (E), which creates the required spacing between bottles for stable downstream handling.
4. Bottle Inverting & Uprighting
While held securely by the clamping system, the bottles pass through the bottle inverter and erector. Bottles are automatically adjusted into the correct upright position before discharge.
5. Stable Downstream Transfer
The upright bottles are transferred to the downstream conveyor through the synchronized clamping conveyor (F). Matching conveyor speeds help maintain bottle stability and reduce the risk of bottles falling during transfer.
This continuous process enables the LFU-25C high-speed bottle unscrambler to supply correctly oriented bottles at speeds of up to 250 bottles/min, supporting high-speed pharmaceutical bottle packaging operations.
PERFORMANCE
Built for High-Speed, Flexible Bottle Handling
The LFU-25C high-speed bottle unscrambler combines continuous bottle handling with a compact, changeover-friendly design for pharmaceutical packaging environments. Key advantages include:
l Up to 250 Bottles/Min: Supports continuous high-speed bottle feeding and orientation for demanding packaging lines.
l Flexible Bottle Range: Handles round bottles from Ø25–Ø98 mm, square bottles from 25–98 mm, and bottle heights from 45–200 mm, allowing one machine to accommodate multiple bottle formats.
l Fast Size Changeover: Only the pre-sorting disc needs to be changed for different bottle sizes, helping shorten changeover time between production batches.
l Compact, GMP-Oriented Design: The compact footprint is designed for pharmaceutical production environments where floor space and clean-room operation are important considerations.
l Stable Bottle Transport: Controlled spacing and synchronized clamping conveyors help maintain bottle stability during orientation and transfer.
l Easy-to-Handle Change Parts: Change parts are designed for straightforward disassembly and assembly, helping simplify routine format changes.
As a pharma machine supplier, Pharmapack provides automated bottle handling equipment as part of complete pharmaceutical packaging solutions. For buyers comparing bottle unscrambler companies or unscrambler machine manufacturers, the LFU-25C offers a practical combination of high-speed output, bottle-format flexibility, compact design, and simplified changeover.
Pharmapack also supplies integrated bottle packaging lines incorporating unscrambling, counting, inserting, capping, sealing, labeling, and other processes.